It is necessary for us to hone a graphite electrode that has a width of 50,000 millimeters.
After that, we are going to bring it to the sink so that we can clean it.3dm。We are going to anneal 420 stainless steel and then burn a pocket that is two inches deep into a piece of paper. The corners on the inside of the pocket will be square. For those of you who are not familiar with electrical discharge machining (EDM), I will explain it by saying that it is analogous to inserting the eraser end of a pencil into a piece of steel that is two inches deep.
Because of the hanger rod, the first thing that needs to be done is to install the adapter plate that was provided by Arowa. This can be done by following the instructions found here. After that, we need to show that this surface is parallel to the y-axis by indicating that it is parallel. Using this technique, we will finally be able to fasten the quick chuck to the adapter plate. I am currently only pulling on one side at this point. Okay, let's proceed with showing everything reduced to a tenth of its original size, shall we? We will continue to tighten the bolts, and after each round of tightening, we will check to see that the process of tightening has not caused any movement to occur.
Because of this, we have a great deal of satisfaction with ourselves, as we have a great deal of satisfaction with this. After that, the indicator will be removed, and we will proceed to mount our aero quick chuck on the adapter board. Now, we would like to make some educational resources available to you that are completely free of charge. By watching any one of the hundreds of free online tutorials that are currently available, you can improve your professional life by gaining an understanding of the world of CNC grinding and taking it to the next level.
The graphite electrode in the bracket is now completely attached thanks to my work, which I've just finished. After that, in order to determine our x position, we will need to touch it at the end; consequently, our wire will make contact with the blank electrode from the front. We made the necessary adjustments so that it now reads a positive 0. Okay, you guys, the assembly of our apparatus is complete, and that is the end of the matter.
Let's start. Okay, gentlemen. Here we go.
Our machine has moved to the next thread point and has halted here at this location in order to perform some maintenance. During the initial phase of the process, we will extract the slug cut and also index the electrode clamp in our quick chuck. After that, we will continue on to the next step. Okay, everybody, the very first rough machining of the electrode is now complete.
This particular rib electrode has a width that is only a few millimeters wide, as can be seen. To accomplish this task using a grinder or a grinder will require a lot of hard work and dedication. You are going to need tools with diamond coating on them. We are able to eliminate every one of these contributing factors. In regard to this topic, I would like to take some time to discuss it with you because I think it's important.
The slugs are fundamentally connected to one another in this manner in order to make it easier to cut the electrode. When we cut the electrode, we begin on this side of the electrode and cut in this direction. When we are finished, the electrode will look like this. Since the electrode has been severed, we are free to proceed to the next stage of the process. It's possible that we'll want to try to do this when we cut the plugs, but in the end, it's going to break, leaving a chip at the tip of the electrode. There is also the possibility that we will not make any effort to accomplish this goal. It is not necessary for us to make the necessary repairs. This is the direction in which we traveled prior to arriving here.
Because we only have our two electrodes, we will need to complete this task by ourselves. Electrodes that have undergone intensive machining:After that, I'll insert another piece of graphite into our clamp, and then we'll be ready to get started. First, I'll cut the fine machining electrodes, and then after that, I'll put another piece of graphite in there. In regard to the sinker ball, we are going to be ready to fire whenever the appropriate time comes. All right, at this point we are prepared to proceed to the finishing electrode. Graphite with a width of 50000, also known as the same substance that can be found in pencils. It is unnecessary for me to explain to you how easy it is to break a pencil because you are already aware of this fact. We are going to make cuts in 420 stainless steel that are one and a half inches deep. Let's just check the plate that's sinking and see what happens because this is about to get completely out of control. Because of this, we were able to determine where the center of the workpiece was by using a probe. At this stage, we will make use of our head probe to pinpoint the precise location of the table's middle. Following that, we will load each electrode, and following that, we will detect the square pad that is encircling the top of the electrode. It will demonstrate the distance that exists between the center line of the c-axis and the center line of the electrode. Because the first electrode must travel quite a distance into our pocket, which is both very narrow and quite deep, the electrode will eventually become worn out as the process continues. This is because our pocket is both very narrow and quite deep. As a direct consequence of this, we are going to finish assembling the electrode for the second time.
On each side, there are 10,000 spark gaps that have been installed. This combustion will take place at this point without any further flushing being done. As the electrode goes deeper and deeper into the pocket, it is essential to retract the z-axis inches at a rate of 700 per minute. This is because aluminum die casting will become increasingly difficult to discharge the chips generated during the combustion process as the electrode goes deeper and deeper into the pocket. Because of this, the chips and the liquid will be drawn to the surface more effectively. Our business does not have any EDM slag buildup, nor do we have any electrical short circuits. Depending on the specifics of the situation, one may refer to these as rib burns or rib features. Because of this, Die casting defects causes and solutions is very common practice in the manufacturing of injection molds to include ribs around the molded parts in order to increase the strength of the parts. This is done in order to improve the overall structural integrity of the parts. On the other hand, in order to be successful in this endeavor, zinc die casting manufacturer is necessary to begin by burning a rib groove into the mold insert.
Okay, gentlemen, just a quick update: the conclusion of our process has just taken place. Nevertheless, I can't wait to find out what the result will be in this situation. I'm going to undo this vice so that I can show you how our components appear on the inside, and then I'm going to show you what happens when you take it off. The conclusion appears to be self-evident to me at this point. Notice how the corners are cut at an angle. On the surface, it would appear that we have completed all 24 VDIs. It just goes to show that if a manufacturing industry possesses the appropriate technology and equipment, it can produce anything die casting sets its mind to producing. Because of this, it is possible to transform a 50000 wide blind bag into 420 pieces of stainless steel that have been heat treated to a temperature of 45 degrees by burning the bag. Rockwell is simply astonishing in every conceivable way. Our sinker didn't flush. It would appear that, in their opinion, we recently obtained a paladin from shunk in order to fulfill our needs. This is how they see things from their vantage point.
